Formulation Development

Advancing oral drug product development through formulation expertise and bioavailability enhancement technologies.

BioDuro develops formulation strategies designed to address solubility, permeability, stability, and bioavailability challenges across a broad range of compounds. Our scientists apply advanced technologies including amorphous solid dispersions (ASD), spray dried dispersions (SDD), hot melt extrusion (HME), and modified release approaches to help optimize drug delivery and support progression from early development through clinical manufacturing.

By combining formulation science, analytical evaluation, and early PK feedback, BioDuro helps identify scalable formulation strategies designed to improve oral exposure and accelerate development timelines.

Advanced Formulation Technologies

BioDuro applies a range of formulation technologies to address the solubility, permeability, and bioavailability challenges commonly associated with modern drug candidates. Our teams develop tailored formulation strategies designed to improve oral exposure, optimize drug delivery, and support efficient progression toward clinical development.

Capabilities include:

  • Amorphous Solid Dispersions (ASD) via hot‑melt extrusion and spray‑dried dispersion
  • Particle engineering (micronization included)
  • Immediate & modified‑release oral solids
  • Injectable formulations
  • Ophthalmic formulations
  • Lipid‑based and SMEDDS formulations
  • Topical drug delivery
  • Oral peptide delivery
  • Nanoparticle technology

From early feasibility studies through clinical manufacturing, BioDuro combines formulation expertise with analytical evaluation and PK-informed decision making to help identify scalable approaches for challenging compounds.

Bioavailability Enhancement & ASD Platform

Poor solubility remains one of the biggest challenges in oral drug development. BioDuro applies amorphous solid dispersion (ASD) strategies to improve exposure and help advance poorly soluble compounds toward clinical development.

Our formulation scientists evaluate each molecule to determine the most appropriate approach across Spray Dried Dispersion (SDD) and Hot Melt Extrusion (HME) technologies, combining predictive screening, analytical evaluation, and early PK data to guide formulation selection.

Workflows can include:

  • ASD screening using minimal API quantities
  • Molecular modeling and polymer compatibility evaluation
  • Thermal stability and miscibility assessment
  • Early PK-informed formulation selection
  • Scale-up and clinical trial material manufacturing

Additional formulation approaches such as lipid-based systems, SMEDDS, nanosuspensions, and micronization may also be applied depending on compound-specific challenges.

Modified Release & Oral Dosage Expertise

BioDuro develops oral solid dosage formulations designed to address stability, release profile, and patient dosing challenges across a wide range of compounds. Our experience spans immediate release, delayed release, sustained release, and custom release approaches for tablets, capsules, and multiparticulate systems.

Formulation activities may include:

  • Modified and controlled release formulations
  • Enteric-coated dosage forms
  • Matrix and multiparticulate systems
  • Taste masking approaches
  • Pediatric dosage considerations
  • Tablets, mini-tablets, and capsules
  • Clinical-to-commercial manufacturing scalability

Our teams apply formulation, granulation, coating, and processing expertise to help achieve consistent release profiles and downstream manufacturability.

Fit-for-Purpose Formulation Development

A formulation that works for an early preclinical study may not be the right formulation for clinical development. BioDuro develops each strategy with the next stage in mind, considering the route of administration, BCS/DCS classification, dose strength, exposure goals, stability, release profile, and process scalability.

This approach helps sponsors move from proof-of-concept formulations to representative clinical formulations and, when needed, a final optimized product.

Bioavailability

Improve solubility and maximize exposure through conventional and enabling formulation approaches.

Stability

Address physical and chemical stability risks that may affect product performance and shelf life.

Manufacturability

Optimize the formulation and process with scale-up, reproducibility, and downstream manufacturing in mind.

Formulation and Drug Delivery Capabilities

BioDuro supports oral, injectable, ophthalmic, topical, and specialized formulation programs. The dosage form and technology are selected around the compound’s properties, clinical needs, and target product profile.

Solubility and Bioavailability Enhancement

  • Amorphous solid dispersions
  • Spray dried dispersions
  • Hot melt extrusion
  • Particle engineering
  • Micronization and nano-milling
  • Lipid-based formulations, including SEDDS and SMEDDS
  • Nanoparticle and nano-formulation technologies

Oral and Modified-Release Formulations

  • Tablets, capsules, granules, and oral liquids
  • Immediate-, delayed-, sustained-, and controlled-release products
  • Matrix, coated, and multiparticulate systems
  • Mini-tablets and flexible oral dosage forms
  • Taste masking and MicroCoat technologies
  • Dispersible tablets and orally disintegrating tablets
  • Oral peptide delivery

Injectable and Specialized Formulations

  • Injectable solutions
  • Lyophilized injectable formulations
  • Long-acting injectable approaches
  • In situ gelling systems
  • Eye-drop formulations
  • Nano-formulations

Topical Drug Delivery

  • Creams, ointments, gels, and lotions
  • Solvent-system selection
  • Penetration-enhancer evaluation
  • Drug–excipient compatibility
  • Solubility assessment in aqueous and lipid-based media
  • IVRT and IVPT testing

Move Your Formulation Program Forward

Whether the challenge is solubility, stability, release, drug delivery, or scale-up, BioDuro works with sponsors to identify a formulation strategy that fits the compound and the stage of development.

Our formulation, analytical, DMPK, and manufacturing teams work together to help programs move from early feasibility through clinical supply with fewer handoffs and a clear development plan.