Services CMC Process R&D
Process R&D
Turning promising chemistry into scalable manufacturing processes.
BioDuro’s Process R&D teams help transform early synthetic routes into practical, reproducible processes that are ready for scale-up. From route evaluation and process optimization to impurity control, safety assessment, and process characterization, we build the understanding needed to support IND-enabling development and downstream manufacturing.
Our teams support APIs, regulatory starting materials, intermediates, building blocks, and complex scaffolds, with analytical, process safety, and manufacturing capabilities available as programs advance.
From Process Development to Manufacturing Readiness
Building a scalable manufacturing process requires more than selecting the right chemistry. Process development activities help improve efficiency, establish control strategies, and generate the understanding needed for scale-up and IND-enabling activities.
Route Scouting & Evaluation
Evaluate existing and alternative synthetic routes with scalability and practical manufacturing in mind.
Capabilities may include:
- Route assessment and synthetic planning
- Evaluation of existing synthetic methods
- Identification of alternative route options
- Assessment of challenging reactions and complex molecules
- Selection of a practical route for further development
Process Optimization
Refine reaction and isolation conditions to improve process performance, consistency, and efficiency.
Capabilities may include:
- Reaction-condition screening
- Reagent and solvent evaluation
- Work-up optimization
- Isolation and purification development
- Short-path distillation
- Column purification
- Process reproducibility improvement
Process Characterization
Build a deeper understanding of how the process performs and where controls are needed before scale-up.
Capabilities may include:
- Impurity-profile development
- Impurity purge and fate studies
- Critical process parameter evaluation
- Process safety assessment
- Potential genotoxic impurity control
- Support for IND-enabling development
Preparing for Scale-Up
Process decisions made early in development can have a significant impact on manufacturing performance later. Process characterization, impurity control strategies, and safety assessments help identify potential challenges before scale-up begins while generating the information needed to support IND-enabling activities and future manufacturing.
Areas of Focus
- Impurity-profile development and control
- Impurity purge and fate studies
- Potential genotoxic impurity assessment
- Process safety and risk assessment
- Critical process parameter evaluation
- Scale-up readiness
- Manufacturing transfer preparation
- Analytical and process documentation support
From Process R&D to Manufacturing
Once a process is ready to move forward, BioDuro can support the transition into kilo lab, pilot-scale, and GMP API manufacturing.
Coordination among Process R&D, analytical, process safety, quality, and manufacturing teams helps maintain process knowledge as programs move from laboratory development into larger-scale production.
This connected approach supports a smoother path from early process development through IND-enabling activities and clinical manufacturing.
Process R&D Resources
Explore real-world examples of process development, scale-up planning, and manufacturing preparation across a range of drug substance programs.
Related Drug Substance Services
Process development works closely with scale-up and manufacturing activities across the drug substance lifecycle, helping prepare processes for larger-scale execution and commercial readiness.